recutting an old jib

Some say this is a bad idea, patching old cloth with new, wineskins and such... But I got time and and am willing to try.
I tried to use the drawing of the jib in the ds handbook but none of my measurement worked out, I think it's aspect ratio is wrong. So, I drew up my own version. Here's the idea (in inches)...
[thumb=918]
Cut off the bottom of the sail leaving room for a tabling or hem on the edge, use the old bottom to build reinforcement patches and attach "D" rings with nylon webbing for tack and clew. Perhaps sew in some more reiforcement along stress vectors, and tie on a tack pennant to set height and fairlead angle. Maybe a couple darts to put back some shape. The cut will drop sail area to 42% or 26sqft.
I'm redesigning my companion way mod, but that's another story. However, this will allow me to once again lead halyards to the cockpit and will also let me put to use my "battle axe"- a lever with a pivot and a cam cleat that will let me snug up the halyards, a problem in the past.
[thumb=919]
I tried to use the drawing of the jib in the ds handbook but none of my measurement worked out, I think it's aspect ratio is wrong. So, I drew up my own version. Here's the idea (in inches)...
[thumb=918]
Cut off the bottom of the sail leaving room for a tabling or hem on the edge, use the old bottom to build reinforcement patches and attach "D" rings with nylon webbing for tack and clew. Perhaps sew in some more reiforcement along stress vectors, and tie on a tack pennant to set height and fairlead angle. Maybe a couple darts to put back some shape. The cut will drop sail area to 42% or 26sqft.
I'm redesigning my companion way mod, but that's another story. However, this will allow me to once again lead halyards to the cockpit and will also let me put to use my "battle axe"- a lever with a pivot and a cam cleat that will let me snug up the halyards, a problem in the past.
[thumb=919]